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Design and experimental validation of a low-cost force-controlled robotic gripper for fragile object handling

Dang Anh Viet1
1VNU University of Engineering and Technology, Hanoi, Viet Nam
Copyright © Dang Anh Viet. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Abstract

Force regulation is one of the important requirements in robotics when objects being grasped are fragile, deformable, or vulnerable due to excessive contact forces. This paper describes the design, development, and experimental evaluation of an inexpensive force-controlled robotic gripper which allows to safely grasp fragile objects. The developed system includes screw drive mechanism, YZC-131 load cell, HX711 analog-to-digital conversion module, Arduino control unit, DRV8871 motor driver and GA25-370 DC geared motor. Measurement of gripping force is accomplished via the application of exponential moving average filter and the process of its regulation is realized by means of the Proportional-Derivative control law together with contact detection, deadzone logic and minimum pulse-width modulation compensation algorithm. The performance of the proposed prototype was analyzed in terms of force-sensor calibration, controller tuning, fingertips interface evaluation, repeatability tests and real grasping experiments. The calibration procedure revealed very high linearity of the dependence between applied force and digitized sensor readings, with \(R^2 = 0.99897\). Experimental results have confirmed the possibility of stable low-force regulation, minimal overshoot and satisfactory settling process, better contact stability using the silicon-coated fingertips interface, repeatable responses to applied force and successful grasp of a chicken egg without any shell damage.

Keywords: force-controlled gripper, fragile object handling, robotic gripper, load cell, HX711, PD control, exponential moving average filter, low-cost mechatronic system